- Posted on
- • Modifications
How I Restored My Yamaha RD350 to Smoky Glory
- Author
-
-
- User
- Torque
- Posts by this author
- Posts by this author
-

Smokin' Hot Classics: How I Restored My RD350 to Its Two-Stroke Glory
Rev up for my Yamaha RD350 restoration—grit, grease, and two-stroke magic brought this '70s icon back to life!
Falling for the RD350: A Love Story in Smoke
I was 15 when I first saw an RD350 rip past my street, leaving a blue haze and a banshee wail in its wake. My jaw hit the floor—forget girls, forget cars, this was it. The Yamaha RD350, born in 1973, wasn't just a bike; it was a middle finger to tame, predictable rides. Back then, two-strokes ruled the streets—light, cheap, and stupidly fast for their size. Yamaha took that formula and cranked it to eleven, giving us a machine that could humiliate bigger bikes without breaking a sweat.
Fast-forward to last year, and I'm scrolling marketplace ads, jonesing for a project. There she was: a 1974 RD350, faded purple paint, seized engine, looking like it'd been forgotten in a barn. My wife thought I'd lost it when I handed over $2,000 for what she called "a pile of junk." But man, I saw potential—a chance to relive my teenage dreams and get my hands dirty. Restoring my RD350 became my mission, and buddy, it was one hell of a ride.
The RD350's Wild History: Born to Burn
The RD350 didn't come out of nowhere. Yamaha had been playing with two-strokes since the '60s, building a rep for bikes that punched above their weight. By the early '70s, the world was hooked on speed—think muscle cars, rock 'n' roll, and kids wanting to go fast. Yamaha's RD series (short for "Race Developed") was their answer, blending track tech with street swagger. The RD350 hit the scene in '73, replacing the R5, and it was a game-changer—nimble, affordable, and packing enough grunt to scare newbies.
This thing wasn't just big in the U.S.; it was a global cult hit. In India, it became the Rajdoot 350, a badge-engineered beast that ruled roads for decades. Over its run—'73 to '75 here, longer elsewhere—Yamaha tweaked it with disc brakes, better carbs, and sharper styling. But by the late '70s, stricter emissions laws and four-stroke rivals started choking out two-strokes. The RD350 faded, leaving behind a legacy of smoky burnouts and broken speed limits. Knowing that history, I wasn't just restoring my RD350—I was reviving a piece of rebel soul.
Getting Greasy: The RD350's Tech Specs
Let's talk nuts and bolts—because oh man, the RD350's guts are where the magic happens. At its heart is a 347cc, air-cooled, two-stroke parallel-twin engine. Picture two pistons hammering away, slurping premixed fuel through a pair of 28mm Mikuni carbs like a drunk at happy hour. It churns out about 39 horsepower at 7,500 rpm—doesn't sound like much now, but on a bike weighing under 350 pounds wet, it's a freaking rocket. Redline? Try 8,500 rpm, where it sings like a chainsaw in heat.
The frame's a steel double-cradle—nothing fancy, but it keeps things stiff enough to carve corners. Suspension's old-school: telescopic forks up front, twin shocks in the rear. They soak up bumps decently, but hit a pothole too hard, and you'll feel it in your spine. Brakes? A single disc up front (later models got one in the rear, too) that's okay for slowing down but won't stop you on a dime. Quirks? The six-speed gearbox is slick when it's tuned right, but miss a shift, and you're cursing in neutral. And don't get me started on the oil pump—fussy little thing that'll leak if you blink.
Restoring my RD350 meant tearing it all down. The engine was gummed up, so I rebuilt it—new pistons, rings, and a crank seal kit from [TwoStrokeNuts.com]. Carbs were a nightmare; I must've cleaned those jets a dozen times before they played nice. Wiring? Half the loom was crispy, so I rewired it from scratch, swearing under my breath at 2 a.m. But when it all came together? Worth every skinned knuckle.
Component | Condition When Found | Restoration Action |
---|---|---|
Engine | Seized, rusted internals | Full rebuild with new pistons/rings |
Carbs | Clogged, missing jets | Ultrasonic clean + rebuild kit |
Frame | Surface rust, dents | Media blast + repaint |
Wiring | Brittle, cracked insulation | Complete rewire |
Riding the RD350: Smoke, Sound, and Soul
You don't just ride an RD350—you survive it, you love it, you chase it. First time I fired up my restored RD350, the garage filled with that sweet, acrid two-stroke haze. Ever smelled that tang? It's like nostalgia in vapor form. Twist the throttle, and the bike doesn't just accelerate—it lunges, like a pitbull off the leash. Below 4,000 rpm, it's tame, almost sleepy. But hit 6,000, and holy crap, it's like someone lit a fuse—power comes on hard, the front wheel lifts if you're sloppy, and you're grinning like an idiot.
The sound? A high-pitched snarl that turns heads and ticks off neighbors. Handling's sharp for its age; it darts into corners with a flick of the bars, though the skinny tires beg for mercy if you push too hard. On a twisty backroad, it's pure joy—light, responsive, raw. But don't expect a cushy commute. The seat's thin, vibes buzz your hands at high rpm, and you're mixing oil like a chemist every few rides. Maintenance is a pain—plugs foul if you lug it, and carbs need constant love. Still, every hassle's worth it when you're screaming down a country road, wind in your face, feeling like a '70s renegade.
Why Collectors Go Nuts: The RD350's Allure
Today, a clean RD350 is a unicorn. Back in the '70s, Yamaha sold boatloads, but rust, crashes, and neglect thinned the herd. Restoring my RD350 put me in the hunt for parts—eBay, forums, even shady swap meets—and let me tell you, good stuff ain't cheap. A pristine RD350 can fetch $8,000-$12,000, depending on year and condition. Barn finds like mine? Maybe $1,500-$3,000, but you're gambling on how deep the rot goes. Rare bits—like original expansion chambers or purple tank decals—cost as much as a used scooter.
RD350 Model Year | Average Value (Restored) | Rarity Factor |
---|---|---|
1973 (First Year) | $10,000-$14,000 | ★★★★★ |
1974-1975 | $8,000-$12,000 | ★★★★ |
Rajdoot (India) | $5,000-$9,000 | ★★★ |
Why the craze? Nostalgia's a big driver. Guys my age (and older) remember the RD350 as their first taste of freedom, back when gas was cheap and cops looked the other way. It's not just a bike; it's a time machine to mullets and Led Zeppelin. Then there's the two-stroke factor—modern bikes are cleaner, smoother, but they lack that raw, unfiltered edge. The RD350's a dying breed, banned by emissions laws, which makes it catnip for collectors who crave what's forbidden.
Why I'm Still Obsessed: The RD350's Legacy
Restoring my RD350 wasn't just about fixing a bike—it was about chasing a feeling. Every late night in the garage, every test ride that ended in a smoky burnout, every moment I cursed a stuck bolt or cheered a clean idle—it all tied me to this machine. The RD350's not perfect. It's finicky, it's loud, it'll leave you smelling like a refinery. But that's why I love it—it's honest, unapologetic, a little dangerous.
Its legacy? It's the bike that taught a generation to ride hard and live free. It proved you didn't need a big wallet or a V8 to feel alive—just two wheels, two cylinders, and a whole lot of attitude. Restoring my RD350 let me touch that history, to keep a piece of it screaming into 2025. So yeah, I'm nuts about it, and I'll never quit. Ever kickstarted a two-stroke at dawn? You'd get it.
Hunting for RD350 Parts: A Treasure Chase Through Grease and Grit
Restoring my RD350 was like piecing together a puzzle some jerk scattered across the globe. Finding parts for a 1974 two-stroke isn't like strolling into AutoZone—half the stuff's discontinued, the other half's buried in someone's shed. I needed everything: pistons, gaskets, carbs, a new tank, even those funky purple decals that scream '70s cool. So where'd I go to score the goods? Man, it was a wild ride through online rabbit holes, sketchy swap meets, and pure dumb luck.
The eBay Grind: Midnight Bids and Blurry Photos
First stop was eBay—where else? It's a goldmine for vintage bike nuts, but you gotta wade through overpriced junk and blurry photos. I snagged a set of rebuilt 28mm Mikuni carbs for $200 after outbidding some dude in Ohio at 1 a.m. Felt like winning a bar fight. The carbs weren't perfect—sticky floats gave me hell—but they cleaned up nice. eBay also hooked me up with a gasket kit and a crusty but usable fuel tank for $150. Pro tip: check seller feedback like it's a parole hearing, 'cause scams are real.
Part | Price Paid | Condition |
---|---|---|
Mikuni Carbs | $200 | Rebuilt (needed cleaning) |
Fuel Tank | $150 | Rusty but salvageable |
Gasket Kit | $75 | New old stock |
Forum Gold: Grumpy Gurus and Beer Deals
Next, I dove into forums like [TwoStrokeNuts.com]. Those guys are lifesavers—grumpy old gearheads who know every RD350 bolt by heart. One dude, "SmokyJoe," pointed me to a stash of NOS (new old stock) pistons in Wisconsin. Cost me $300 for a pair, plus rings, but they fit like a glove. Another forum buddy traded me a set of expansion chambers for a case of beer and some spare Yamaha badges I had lying around. Swapping war stories with those guys felt like sitting around a bonfire, minus the marshmallows.
Swap Meet Shenanigans: Rust and Riches
Local swap meets were my weekend obsession. There's a big one an hour from my place—think greasy hot dogs, sunburned bikers, and tables piled with random parts. I haggled a guy down to $50 for a near-mint front disc brake rotor; he threw in a rusty kickstarter for free. Another time, I found a dude selling RD350 decals—purple, original, glorious—for $20. Felt like stealing. Swap meets are hit-or-miss, but when you score, it's like finding buried treasure.
Swap Meet Score | Price | Story |
---|---|---|
Front Disc Rotor | $50 | With free kickstarter |
Original Decals | $20 | "Found in grandpa's attic" |
Seat Pan | $30 | Bent but repairable |
Specialty Shops: When You're Desperate Enough to Pay
For the weird stuff—think clutch cables and oil pump seals—I hit up specialty shops online. [RD350Fanatics.com] had a repro wiring harness for $120 that saved my bacon; the original was fried like bad bacon. I also grabbed a rebuilt oil pump from a UK site for $90, though shipping took forever. Those niche retailers charge an arm and a leg, but when you're desperate, you pay up and curse later.
The Final Tally: Blood, Sweat and Empty Wallets
By the end, I'd spent maybe $1,500 on parts, plus a few gray hairs. Every package that showed up felt like Christmas, every dead end like a punch to the gut. Ever hunted for a needle in a haystack while smelling like premix? That's how I restored my RD350—one part, one deal, one victory at a time.
Source | Total Spent | Key Finds |
---|---|---|
eBay | $425 | Carbs, tank, gaskets |
Forums | $300 + beer | Pistons, expansion chambers |
Swap Meets | $100 | Rotor, decals, seat pan |
Specialty Shops | $210 | Wiring harness, oil pump |
FAQs on Restoring My Yamaha RD350: What You Need to Know Before Diving In
Restoring my Yamaha RD350 was a greasy, glorious adventure, but it wasn't all burnouts and high-fives. If you're eyeing a project like this, you've probably got questions buzzing like a two-stroke at redline. I've been there, cursing in my garage at midnight, so here's the real-deal FAQ—stuff I wished I'd known before I started. This is me, a bike-obsessed nut, talking straight, like we're kicking back with a couple of cold ones.
1. How much does it cost to restore an RD350?
Man, it depends on the bike's condition and your skills. I paid $2,000 for my '74 RD350—a barn find with a seized engine and faded paint. Parts ran me another $1,500: pistons, carbs, tank, wiring, the works. If you're outsourcing labor, add $1,000-$3,000 for a shop to rebuild the engine or sort the electrics. Total? Budget $3,000-$6,000 for a solid resto, more if you're chasing showroom shine. Hunt deals on [TwoStrokeNuts.com] to save some cash.
Restoration Cost Factor | Price Range |
---|---|
Barn Find Purchase Price | $1,500-$3,000 |
Parts (DIY) | $1,000-$2,500 |
Professional Labor | $1,000-$3,000 |
Total Estimate | $3,000-$6,000+ |
2. Where do I find parts for an RD350?
They're out there, but you'll need patience. eBay's your first stop—carbs, gaskets, and tanks pop up, but watch for jacked-up prices. Forums like [RD350Fanatics.com] are gold; guys trade NOS pistons or point you to stashes. Swap meets are hit-or-miss—I scored a brake rotor for $50 once. Specialty shops online have repro stuff like wiring harnesses, but shipping can sting. Oh, and India's a hotspot for RD parts since the Rajdoot 350 lived on there—check export sites if you're desperate.
3. Do I need special tools to restore an RD350?
You don't need a NASA lab, but a basic mechanic's kit won't cut it. Get a good socket set, torque wrench, and carb sync tool—those Mikunis are fussy. A flywheel puller is a must for engine work; I borrowed one and saved $40. Piston circlip pliers? Non-negotiable unless you love swearing. I also used a multimeter to chase electrical gremlins. If you're painting, a compressor and spray gun help. Check your toolbox before you start, or you'll be stuck mid-rebuild.
Essential Tool | Purpose | Cost Estimate |
---|---|---|
Flywheel Puller | Engine disassembly | $40 |
Carb Sync Tool | Tuning Mikuni carbs | $60 |
Piston Circlip Pliers | Engine rebuild | $25 |
Multimeter | Electrical troubleshooting | $50 |
4. How hard is it to rebuild the RD350 engine?
It's not brain surgery, but it ain't a tire change either. If you've never cracked a case, expect a learning curve. My engine was gummed up, so I split the cases, replaced seals, and fitted new pistons—took me 20 hours over a week. Carbs were the real pain; cleaning jets felt like defusing a bomb. Watch YouTube tutorials, get a Clymer manual, and label everything. If you're not comfy with torque specs, find a pro to double-check your work.
5. What's the toughest part of restoring an RD350?
For me, it was the wiring—half my loom was toast, and tracing shorts made me wanna hurl the bike into a lake. Carbs come close; syncing them is like herding cats. Rust in hidden spots, like inside the tank, can also screw you—mine needed a $100 coating job. Emotionally? The waiting—for parts, for paint to dry, for your sanity to return. Patience is your biggest tool, buddy.
6. How long does it take to restore an RD350?
Depends on your time, skills, and the bike's shape. Mine took six months, working weekends and some late nights—call it 200 hours total. Engine rebuild ate a month; paint and chrome dragged another two. If you're faster or the bike's less trashed, maybe three months. Pros can do it quicker, but where's the fun in that? It's a marathon, not a sprint, so enjoy the ride.
Restoration Phase | Time Estimate |
---|---|
Engine Rebuild | 40-60 hours |
Frame/Paint Work | 30-50 hours |
Electrical | 20-40 hours |
Final Assembly | 30-50 hours |
7. Should I restore it stock or mod it?
Tough call! I kept mine mostly stock—purple tank, original pipes—'cause that '70s vibe kills me. Purists love factory-correct, and it holds resale value ($8,000-$12,000 clean). But mods like modern shocks or expansion chambers add pep; I've seen guys hit 50 hp with tuning. Decide your vibe: museum piece or street screamer? Either way, don't butcher it—reversible mods are safest. Ever drool over a tricked-out RD? Tempting, right?
8. How do I know if my RD350's worth restoring?
Look at the bones. Frame rust or a cracked engine case can be dealbreakers—fixing those costs more than the bike's worth. Mine had surface rust and a rebuildable motor, so I dove in. Check title, too; a clean one's easier to sell later. If it's complete, even rough, it's probably savable for under $5,000. Not sure? Post pics on a forum and ask the hive mind—they'll tell you straight.
9. What maintenance hassles should I expect after restoring?
RD350s are divas. Carbs need cleaning every season, or they'll clog faster than my uncle's arteries. Plugs foul if you lug the engine—carry spares. The oil pump's leaky if you don't baby it; I check mine monthly. Tires and chains wear quick 'cause it's a featherweight rocket. Budget time and $200 a year for upkeep, and mix your premix right—2% oil, no skimping. Smell that two-stroke tang? That's your reward.
10. Why bother restoring an RD350 instead of buying a modern bike?
Oh man, it's not about logic—it's about soul. Modern bikes are smooth, clean, predictable. The RD350? It's raw, smoky, a little dangerous—like dating a rockstar. Restoring mine let me touch history, chase my teenage dreams, join a tribe of gearheads. Every ride's a middle finger to boring. Ever felt a two-stroke hit its powerband? That's why I'm hooked.
Got more questions? Hit me up—I could talk RD350s 'til the sun's up. Now go get greasy!
Getting Greasy: Yamaha RD350 Tech Specs
Man, the RD350's guts are where the magic happens—like a punk rock song in metal form. I tore mine apart to rebuild it, cursing and grinning the whole way, so here's the lowdown on what makes this beast tick. Check out the table below for the specs that had me drooling when I was elbow-deep in my restoration. It's the heart and soul of a bike that'll kick your butt and steal your heart.
Spec | Yamaha RD350 (1974) |
---|---|
Engine | 347cc, air-cooled, two-stroke parallel-twin—two pistons hammering like a bar fight. |
Power | ~39 hp at 7,500 rpm. Feels like a rocket for a bike this light—trust me, it rips! |
Torque | ~29 lb-ft at 7,000 rpm. Hits hard when the powerband kicks in, like a mule on steroids. |
Carburetion | Dual 28mm Mikuni carbs, slurping premix like a frat boy at a kegger. Fussy but fun. |
Transmission | 6-speed manual. Slick when tuned, but miss a shift, and you're stuck cursing in neutral. |
Frame | Steel double-cradle. Nothing fancy, keeps it stiff enough to carve corners like a knife. |
Suspension (Front) | Telescopic forks, basic but decent. Hit a big bump, and you'll feel it in your teeth. |
Suspension (Rear) | Twin shocks, adjustable. Okay for cruising, but don't expect a magic carpet ride. |
Brakes (Front) | Single disc, 267mm. Stops you eventually—pray a little if you're hauling ass. |
Brakes (Rear) | Drum brake. Old-school, works fine for the back unless you're a stuntman. |
Weight | ~340 lbs (wet). Light as a feather for its day—makes it dance through twisties. |
Fuel Capacity | 4.2 gallons. Enough to get you far before you're mixing more premix like a chemist. |
Top Speed | ~105 mph (if you're brave and the wind's right). Feels like warp speed on this thing! |
Tires | Front: 3.00-18, Rear: 3.50-18. Skinny by today's standards—grip's a bit of a gamble. |
Redline | 8,500 rpm. Screams like a banshee in heat when you pin it. |
Quirks | Oil pump's a diva—leaks if you blink. Plugs foul if you lug it. Carry spares, always. |
Restoring my RD350 meant getting intimate with every one of these specs. The engine rebuild had me swapping pistons and seals, sweating over torque wrenches. Those carbs? I cleaned 'em 'til my fingers bled, but when they finally synced, it was like hearing angels sing. The frame held up fine, but wiring the electrics was a nightmare—half the loom was toast. Every spec here tells a story of grease, grit, and glory. Wanna know what it's like to wake a two-stroke from the dead? This table's your map.
Tuning the RD350: Specs, Tires, Oil, and the Little Stuff That Matters
Oh man, tuning an RD350 is like taming a wild animal—get it right, and it's a purring beast; screw it up, and you're stranded, cursing a fouled plug. Restoring my 1974 RD350 taught me to love (and hate) the fussy details—carb jets, tire pressures, premix ratios, all the crap that makes or breaks a ride. I've poured my soul into this bike, so here's a table with the tuning specs, tires, oil, and more, straight from my garage battles. This is what keeps the RD350 screaming like it did in its '70s glory days.
Category | Yamaha RD350 (1974) Details |
---|---|
Carburetor Tuning | Dual 28mm Mikuni VM28SC carbs. Main jet: #140, pilot jet: #25, needle jet: 5F21, clip position 3. Sync 'em tight, or it'll sputter like a sick lawnmower. Took me three tries to nail it. |
Idle Speed | 1,200-1,300 rpm. Too low, and it stalls; too high, and it's revving like a nervous chihuahua. Adjust with the air screws—patience is key, buddy. |
Ignition Timing | 2.0mm BTDC (before top dead center). Use a dial gauge; I learned the hard way guessing don't cut it. Wrong timing = detonation and a toasted piston. |
Spark Plugs | NGK B8HS, gapped at 0.7-0.8mm. Check 'em every 500 miles—foul quick if you lug the engine. I carry two spares, always, like a talisman. |
Compression Ratio | 6.6:1 stock. Gives that snappy two-stroke kick but watch for pinging if you skimp on good gas. Mine ran sweet after new rings went in. |
Air Filter | Foam type, oiled lightly. Clean every 1,000 miles or it chokes the engine. I used PJ1 filter oil—sticky stuff, works like a charm. |
Tires | Front: 3.00-18 (Dunlop K70 or Avon Roadrider), Rear: 3.50-18. Skinny, old-school rubber—don't expect modern grip. Swap every 3,000-4,000 miles; mine were bald when I started. |
Tire Pressure | Front: 28 psi, Rear: 30 psi (solo). Add 2 psi rear with a passenger. Check cold, or you're sliding in corners. Learned that one the scary way. |
Premix Oil | 2-stroke oil, 20:1 ratio (50cc oil per liter of gas). I swear by Castrol 2T—smells like victory, burns clean. Mix it right, or seize city, population: your engine. |
Oil Pump | Autolube system, feeds ~1:20 ratio at full tilt. Check lines for leaks; mine wept like a drama queen 'til I replaced the seals. Use Yamaha 2-stroke oil for pump, 0.3L tank. |
Chain | 530 O-ring chain, 98 links. Lube every 300 miles with Motul chain lube—keeps it from stretching like cheap taffy. Adjust slack to 20-25mm. |
Cooling | Air-cooled, no radiator to babysit. Keep fins clean; I blasted mine with degreaser during the rebuild. Don't idle too long in traffic—heat's the enemy. |
Exhaust | Stock expansion chambers. Aftermarket ones (e.g., Allspeed) boost power but scream louder than my neighbor's dog. Clean carbon buildup every 2,000 miles or it bogs. |
Maintenance Interval | Plugs: 500 miles, carbs clean: 1,500 miles, chain lube: 300 miles, filter: 1,000 miles. Stay on it, or you're wrenching instead of riding. Trust me, I've been there. |
Tuning my RD350 was a love-hate dance. Those carbs had me praying to the gods of patience—jets so tiny I needed tweezers and a magnifying glass. Mixing oil's a ritual; I'd pour Castrol 2T like it was fine whiskey, knowing one lean tank could cook the motor. Tires? Those skinny Dunlops look cool but grip like a politician's promise—keep 'em fresh. Every tweak in this table brought my bike closer to that sweet, smoky howl. Ever felt a perfectly tuned two-stroke hit its powerband? That's why I'm hooked.
- #RD350Restoration, #YamahaRD350, #TwoStrokeLife, #VintageBikes, #MotorcycleRebuild